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Innovation and development to promote transformation and upgrading of the machine tool industry
2017-03-11

   

Development of machine tool industry, investment, second by export-driven. In 2010, during the ~2012 years, machinery industry's fixed asset investment grew faster than the national fixed asset investment growth rate, especially in 2011 mechanical industry growth rates higher than the national growth rate of fixed assets 13.7%.But from 2013 onwards the situation changed dramatically, investment growth is below the national growth rate. According to the information in 2013, China's fixed assets investment rose 19.6%, machinery industry investment in fixed assets rose by 17.16%: 14.14% mechanical industrial January-April fixed-asset investment growth this year, lower than the national rate 3.16%, description of machinery industry investment in China in nearly a year slowed markedly.


Machinery in industrial fixed assets investment, nearly half are buying equipment, tools, and equipment is mainly required machine tools. So in terms of total machine tool demand, domestic demand growth down, the machine tool industry development situation. Current domestic market demand for machine tools is the key structure rapidly escalating market, relatively weak demand for machine tools and products less competitive in China, again because of excessive expansion of domestic production capacity of some products, resulting in lack of some middle and lowproduct orders, sluggish sales, inventories, companies face many difficulties. Therefore, the need to proceed from reality, carefully adjusting and optimizing productstructure, speed up the transformation and upgrading. Therefore makes the following recommendations.


Seeking development from imported product focus

Imported products are the real needs of users, but also reflect the domestic and imported products in technology gaps and quality. According to customs statistics,imports in 2013 20 kinds of machine tools, including 10 machine. These importedproducts, with horizontal, vertical, three gantry machining center imported the largest volume of 20,500 units, 3.46 billion dollars, followed by laser processing machine tools and CNC horizontal lathe, then CNC stamping or forging machine tool, CNC cylindrical grinding machine, multi-station modular machine tools and CNC bending machine. Needs to be noted is that in 10 kinds of machine tools, there are 9kinds of reduction in machine tool imports exceeded that in 2012, but only NC gear cutting machines (CNC gear cutting, gear grinding machine, precision machine) import growth. In addition there are 3 products imports is also great: machine toolaccessory features imported 560 million dollars, NC imported us $752 million, metal-cutting tools imported 575 million dollars, these need to be focused on development.

We want to take full advantage of these resources, choose import large amount ofvarieties with higher technology content, taking into account the user personalization, special requirements, and other factors, starting from the actual conditions of the enterprises, research and development, forming productive capacity as soon as possible, achieving import substitution.


Emphasis on innovation-driven, speed up the transformation and upgrade

Innovation drives have three models: introduction of secondary innovation, integrated innovation and original innovation. Machine tool industry currently uses the first two. Jier machine-group original production General forging machine tool and Planer, after years of restructuring and upgrading, and optimize the product structure, through the introduction of secondary innovation and the integrated innovation, out of the road of creative development, and had been successful in marketing,customer service, and so on. In recent years in provides domestic most car factory by needed stamping line of based Shang, by its actual performance, in and more than international strong competition in the, won has to American Ford car company provides 6 article car plate fell material, and stamping line, line of intelligent of degree and production efficiency, are above is the company run of German manufacturing of line, made has user of praise, has has strong of international competitiveness. Qinchuan machine tool group, Shenyang machine tool group and a number of enterprises in the innovation-driven, according to user requirements, development of new products has also achieved remarkable results. These experiences should be vigorously promoted.


Matching features and numerical control of machine tool technology and importsa wide gap is Qing industry bottlenecks. To break the barriers to technological innovation, vigorously improve the innovation capability. Especially to be able to design and manufacture meet the needs of users of special machine tools and CNC machine tool function parts devices as well as personal use.

To improve machine performance testing and inspection capacity, and collecting user feedback after the commissioning of the new machine fails, study the laws ofmachine tools used in the process failure occurs, there are taken measures accordingly, constantly improve its performance and reliability.


The implementation of international business

In recent years, some conditional machinery enterprises in China, international economic and technical cooperation, the implementation of international operations has been effective. Has a global sales and service network and regional marketingCenter, have established research and development centers in foreign countries. Especially enterprises merger and acquisition of foreign advanced technology well-known companies has yielded results. Beijing first machine tool acquisitions internationally renowned German wadeliexi. Popular science section, 31 German well-known enterprises of construction machinery heavy industry mergers and acquisitionsputzmeister (production of concrete machinery).

From the current situation, if the merger close to that of domestic companies producing similar products, and technology, can adjust the parts Division of production, industrial chains, increase parts production volume in order to reduce costs andimprove competitiveness. As enterprises manufacturing technology advanced, it should address the relevant provisions in different countries, flexible and effective measures to create conditions to gradually into domestic production of advanced technology products, to promote the adjustment of product structure of China's enterprises, speed up the transformation and upgrading.

Machine tool industry still need to promote international economic and technical cooperation with foreign well-known enterprises, with particular emphasis on cooperation with SMEs with advanced technology, international operations. Industry-wide there are many mergers and acquisitions overseas enterprises, need to be constantly sum up experience and solid management, improve economic efficiency.



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